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Slide 7 of 250

While Ford has made the 8-D system popular in automotive manufacturing, it is not a new system or, by any means, a Ford system. From Mil-Std-1520C:

1. Scope

1.1 Purpose. This standard sets forth the requirements for a cost-effective corrective action and disposition systems for nonconforming material. It defines requirements relative to the interface between the contractor and the contract administration office on nonconforming material. This standard sets forth the DOD contracting activity requirements for a properly constituted Material Review Board. The primary purposes of the corrective action and disposition system are to identify and correct causes of non-conformances, prevent the recurrence of wasteful nonconforming material, reduce the cost of manufacturing inefficiency, and foster quality and productivity improvement.

Origins: Mil-Std 1520

• The origins of the 8-D system actually goes back many years.

• The US Government first �standardized� the system in Mil-Std-1520 �Corrective Action and Disposition System for Nonconforming Material�

• Mil-Std-1520 - First released: 1974

• Last Revision was C of 1986

• Canceled in 1995

	The. Deming PDCA Cycle	QMS Implementation	FMEA Information	APQP Information
Auditing Information	8-D Problem Solving	Statistics	Error Proofing (Poka Yoke)	Brainstorming
Identifying Waste	Pull Systems	Lead Time Reduction	Planned Maintenance	Quick Setup
Discovering Change	Process Capability - Cp vs. Cpk	Histogram. Animation	Process Loop Animation	Taguchi Loss Function
		Fishbone / Cause and Effects Animation

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